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Galvanized Pipe Making Machine

XFX:Your Professional Galvanized Pipe Making Machine manufacturer!

 

Founded since 2006, XFX Tube Mill Machinery Co., Ltd. has become the most professional and experienced ERW pipe mil manufacturers in China. Our products include steel tube mills, ERW pipe mills, steel pipe making machines, MS pipe making machines, steel pipe manufacturing machines, tube mill rolls, etc.

 

 
Galvanized Pipe Making Machines
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Galvanized Pipe Making Machines

Galvanized Steel Pipe Mill Tube Making Machine Galvanized pipe mill machine is mainly used to make
Galvanized Steel Tube Mill Machine Line
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Galvanized Steel Tube Mill Machine Line

Galvanzied Steel Tube Mill Machine is also called GI Steel Pipe Making Machine, taking galvanized
Galvanized Carbon Steel Tube Mill GI Pipe Making Machine
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Galvanized Carbon Steel Tube Mill GI Pipe Making Machine

Galvanized Tube Mill and GI Pipe Making Machine is special designed equipment to produce Galvanized
Galvanized GI Pipe Making Machine Mill
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Galvanized GI Pipe Making Machine Mill

​GI Pipe Making Machine is also called Galvanized Pipe Machine, which is specially for producing
GI Square Tube Manufacturing Mill Machine Equipment
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GI Square Tube Manufacturing Mill Machine Equipment

Pipe Manufacturing Equipment/ Pipe Making Equipment is special made to produce steel pipes not only
Galvanized Square Pipe Manufacturing Equipment
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Galvanized Square Pipe Manufacturing Equipment

​MS Pipe Machine/ MS Pipe Manufacturing Machine is used to produce MS (Mild Steel) pipes, it takes
Galvanized Steel Pipe Welding Machine
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Galvanized Steel Pipe Welding Machine

Steel Pipe Welding Machine is also called Steel Pipe Making Machine, it’s used to produce steel
GI Ms Pipe Manufacturing Machine Mill
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GI Ms Pipe Manufacturing Machine Mill

​Tube Manufacturing Machine is the special equipment to make steel tubes, includes GI tube and
 

 

Why Choose Us
 

Rich Experience
With more than 30 years of designing and manufacturing experience, XFX can provide customers with high-quality steel pipe-making machines, advanced technical solutions, and high-quality services.

 

Professional Sales Team
We have a professional sales team to support our customers with suitable pipe mill machine model selection, workshop designing, raw material(strip coil) supplier contracting, and contract signing.

 

Global Sales Network
Our products are sold to the domestic market and exported to overseas markets mainly in Thailand, Philippines, Cambodia, Vietnam, Russia, India, Sri Lanka, South Korea, Indonesia, Laos, Turkey, Morocco, Pakistan, Egypt, Angola, Benin, USA, etc.

 

Advanced Equipment
Our company uses machines, tools and instruments (including CNC lathes, horizontal milling machines, vertical milling machines, gantry milling machines, CNC drilling machines, CNC plasma cutting machines, low-speed wire cutting machines, surface grinders, and cylindrical grinders) with advanced technology and functional design to perform highly specific tasks with higher precision, efficiency and reliability.

 

 
Advantages of Galvanized Pipe Making Machine
 
01/

High-Quality Galvanized Coating
Galvanized pipe making machines ensure consistent and uniform galvanized coating throughout the production process. This provides excellent corrosion resistance to the square tubes, enhancing their durability and longevity. The galvanized coating protects the underlying iron from rust and external elements, making the square tubes suitable for a wide range of applications.

02/

Precise Sizing and Straightness
In the manufacturing process, galvanized pipe making machines ensure precise sizing and straightness of the square tubes. The machines incorporate advanced tooling, rolls, and cutting mechanisms to maintain accurate dimensions and straight edges. This precision ensures proper fit, alignment, and ease of installation during construction or fabrication applications.

03/

Versatile Applications
GI square tubes produced by these machines have a wide range of applications. They are commonly used in construction, infrastructure, fabrication projects, fencing, and various engineering applications. The high-quality galvanized coating and structural strength of GI square tubes make them suitable for both indoor and outdoor use.

04/

Fewer Defects
In addition to precision and accuracy, galvanized pipe making machines can help manufacturers reduce the number of defects in their finished products. The machine is programmed to detect any flaws or errors during production, ensuring that only high-quality galvanized pipes reach the end user.

 

Application of Galvanized Pipe Making Machine
Galvanized Carbon Steel Tube Mill GI Pipe Making Machine
Galvanized Pipe Making Machines
Galvanized GI Pipe Making Machine Mill
ERW Steel Pipe Making Machine Steel Tube Mill Line

Construction Industry
The construction industry uses galvanized pipes for structural support, scaffolding, and framing of buildings. Because of its strength, durability, and corrosion resistance, it is a preferred material for both temporary and permanent structures.

 

Plumbing Systems
Galvanized pipes are commonly used in plumbing systems for water supply lines, drainage systems, and sewage pipelines. Galvanized pipes are preferred by plumbers in places where rust may be a concern, such as underground or within building walls.

 

Automotive Industry
The automotive industry uses galvanized steel pipes for the exhaust systems of vehicles, including mufflers and tailpipes. Galvanized pipes are corrosion-resistant and have a long lifespan as exhaust system components, ensuring they can withstand the heat and environmental exposure.

 

Oil and Gas Industry
Galvanized steel pipe is extensively used in the oil and gas industry for various applications such as drilling, extraction, transportation, and infrastructure components. This includes pumps, valves, risers, and pressure gauges, among others. Galvanized pipes are strong, durable, and capable of withstanding harsh environmental conditions and high-pressure operations.

 

Farming and Agriculture
Galvanized pipes help farmers in agricultural applications like irrigation systems, fencing, and farm machinery support structures. Galvanized pipes are durable and weather resilient, making them fit for farming use.

 

Main Parts of Galvanized Pipe Making Machine

 

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Specification

 

 

Material

Carbon steel, Mild steel

Power consumption

150KW-650KW

Power supply and frequency

380V-50Hz

Production speed

20-120m/min according to machine model

Raw material

Galvanized steel coil, cold rolled steel coil

Pipe diameter

7-165mm

Pipe thickness

0.2-5.5mm

Application

For Galvanized pipe manufacturing

 

Production Process of Galvanized Pipe Produced by Galvanized Pipe Making Machine

 

Alkaline Washing: Some steel pipes have oil stains on the surface, which need to be alkali washed;

 

Pickling: Pickling with hydrochloric acid to remove the oxide scale on the surface of the steel pipe;

 

Rinsing: Mainly to remove residual acid and iron salts attached to the surface of the steel pipe;

 

Dip Auxiliary: The function of the cosolvent is to remove all impurities from the surface of the steel pipe, to ensure the clean contact between the steel pipe and the zinc liquid, and to form a good coating;

 

Drying: Mainly to prevent the steel pipe from being immersed in the zinc pot to cause blasting;

 

Hot-Dip Galvanizing: The temperature of the zinc liquid in the zinc pot is strictly controlled at 450±5°C, and the steel pipe is put into the galvanizing furnace and rolled into the three galvanizing spirals in the galvanizing machine, and the three spirals have different phases. The steel pipe is inclined on the spiral. As the spiral rotates, one side of the steel pipe moves downward and the other side forms an inclination angle, and then enters the zinc liquid, continues to move downward, and automatically falls on the slide rail in the zinc pot; wait until the steel pipe is lifted to the When the magnetic roller is on the roller surface, it will be sucked and moved to the pull-out roller table;

 

External Blowing: The steel pipe passes through the external blowing ring and compresses the air to blow off the excess zinc liquid of the steel pipe to obtain a smooth appearance;

 

Drag-out: Appropriately reduce the drag-out speed, which can control the amount of zinc and reduce zinc consumption;

 

Internal Blowing:Remove the excess zinc liquid on the inner surface of the steel pipe to obtain a smooth inner surface, and the removed zinc liquid is recovered as zinc powder;

 

Water Cooling: The temperature of the water cooling tank is controlled at 80°C, and the galvanized pipe is cooled;

 

Passivation: The passivation solution is sprayed on the finished pipe of the ring to passivate the surface of the tube. After the ring is blown outside, the excess passivation solution is blown off with compressed air;

 

Inspection: The galvanized pipe falls on the inspection bench. After the inspection, the leaking zinc pipe is put into the waste box, and the finished pipe is packed and put into storage.

 

Packaging & Shipping

 

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FAQ

 

Q: What is the production period and what is the production capacity?

A: Normally it will take 50-60 working days after down payment. For the procution capacity, it depends on pipe size and thickness, also machine running speed, normally for small machines the daily production weight is around 10-15tons, and for big machines, it will be 20-30tons, even for FX76 and above models, it could reach 40-60tons.

Q: Does the product have quality inspection before loading?

A: Of course, all our products are strictly tested for quality before packaging, and unqualified products will be destroyed.

Q: What is the payment terms?

A: Normally we will get 30% as deposit, and balance 70% should be paid before loading containers. By the way, we can accept T/T, L/C and other payment methods.

Q: What is the guarantee terms for GI Pipe Making Machine?

A: We provide one year guarantee period after the test running, during this period, we offer free service including repair of replacement. After one year, we also provide life time service and take cost price. Our service will be 24 hours*7days.

Q: How many rollers do I need to change when change to another size?

A: Normally one set of roller will be totally 70PCS, which includes feeding, forming, welding, sizing and straightening. If you have two sizes but the raw material width is same, you only need to buy/ change the sizing and straightening part. For an example: 40x40mm square the width is 160mm, if you want to make 30x50mm, the width is also 160mm, then 40x40mm and 30x50mm can share the forming and welding parts, you only need to change the sizing and straightening parts, which will be 30PCS of rollers. Also if making the round pipe is OD 50.8mm, means the width is also 160mm, you also only need to change sizing sizing and straightening parts.

Q: What is the difference between round tube and Square Tube Making?

A: The only difference is the roller changing, for other process is all the same. And also for the thickness part, normally this machine can make the round tube of thickness 3.0mm, if making square or rectangular tubes, the Max thickness should be 2.0mm, means 1.0mm less than round tube because for change tubes from round to square shape need more strength.

Q: How does a galvanized pipe making machine work?

A: A galvanized pipe making machine works by feeding a strip of metal through a series of rollers and welding the edges together to form a pipe. The pipe is then passed through a galvanizing process to coat it with zinc for protection against corrosion. The process begins with a coil of raw material which is fed into the machine. The strip is first flattened and straightened by rollers and then passed through a pre-welding station where the edges are prepared for welding. The edges are then heated and pressed together by a high-frequency welding unit to form a continuous seam. The welded seam is then passed through a series of sizing and shaping rollers to form the desired pipe size and shape. Once the pipe is formed, it is passed through a galvanizing bath which coats the surface with molten zinc. The pipe is then cooled and cut to the desired length before being sent for further processing or packaging.

Q: What types of steel can be used in a galvanized pipe making machine?

A: 304/304L and 316/316L are stainless steel grades that can be used in pipe production. While 304 grade has great corrosion resistance and strength; due to low carbon content, 316 series exhibit lower strength and can be welded. Galvanized pipes are steel pipes that are treated with a zinc coating to prevent corrosion.

Q: Can the machine produce pipes with special surface finishes besides galvanization?

A: No, a galvanized pipe making machine is specifically designed for the production of galvanized pipes and may not generally be equipped to produce pipes with special surface finishes other than galvanization. The galvanization process involves immersing the pipes in a molten zinc bath, which results in a specific appearance and characteristics of the surface coating. If you require pipes with special surface finishes such as painting, powder coating, or other decorative or protective coatings, a different type of machine or additional equipment may be needed. These processes typically involve different techniques, application methods, and drying/curing processes compared to the galvanization process.

Q: Is it possible to produce galvanized pipes with different lengths using the same machine?

A: Yes, it is possible to produce galvanized pipes with different lengths using the same galvanized pipe making machine. The machine can be designed to have adjustable cutting mechanisms that allow for varying lengths of pipes to be produced. Typically, the machine incorporates a cut-off machine or a similar cutting mechanism in the production line. This component can be adjusted to cut the pipes to the desired length. By modifying the settings or programming of the machine, operators can set the required length for each specific pipe.

As one of the leading galvanized pipe making machine manufacturers and suppliers in China, we warmly welcome you to buy high-grade galvanized pipe making machine for sale here from our factory. All our products are with high quality and competitive price.

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